Volume no :19, Issue no: 2, April (2019)

DENSITY EFFECT ON MORPHOLOGICAL, MECHANICAL AND FRIABILITY PROPERTIES OF PHENOLIC FOAMS

Author's: C. Mougel, T. Garnier, N. Sintes-Zydowicz and P. Cassagnau
Pages: [43] - [78]
Received Date: April 28, 2019
Submitted by:
DOI: http://dx.doi.org/10.18642/jmseat_7100122053

Abstract

This paper presents the effect of the phenolic foam density, in the range from 0.14 to on the compression and flexural behaviours as well as on friability properties. The bulk and Young's modulus were determined from crushing and flexural tests respectively and compared to the Gibson and Ashby model. It is then observed that these experimental results are consistent with the model. Surprisingly, the plateau stress calculated from crushing tests does not follow the model of brittle foams defined by Gibson and Ashby but that of elastic foams. The maximum strain at break also contradicts the model but the relation found in this work satisfies a more physically meaningful model, as this one indicates that the dense state has almost the same density as the densified foam. Furthermore, the results of the friability tests on phenolic foam were found to be highly dependent on density. In addition, the evolution of the microstructure versus density was also characterized by SEM and then processed with image analysis software. It was found that with increasing density, the average cell size decreases, cell size distribution narrows, and the cell density remains stable.

Keywords

phenolic foams, density, mechanical properties, morphology, friability.